Cases





Succeeded in building a production line in one-tenth the time
& six times the accuracy of conventional lines.

 

Issues・Objectives

Avoid opportunity losses of tens of billions of yen that occur as a result of the following.
The production line that took skilled workers a month to create will have to be rebuilt.
Because there is a 20% discrepancy between the assumed production volume and the actual production volume.

   

Implementation of solutions

Quickly build a highly accurate production line simulation and automatically estimate the optimal parameters.

   

Results

Production engineers determined the parameters in one day.
Reduced forecast error of production volume to only 3%.

   

Scalability

・Expanding to other production lines
・Turn the knowledge of skilled workers into models and assets

     

Business category: Automobile manufacturer
Solution Category: Production process innovation through simulation x AI








Increased production volume and sales
by optimizing the entire production line.

 

Issues・Objectives

・Excess equipment exists in the production line
・Human resources were being invested due to insufficient equipment capacity
Determined resource allocation to achieve the ideal number of shipments and revenue, and achieved optimal production.

   

Implementation of solutions

・Improvement of simulation accuracy through data assimilation
・Optimal parameter estimation for future predictions

   

Results

Increase production volume and sales without additional capital investment

   

Scalability

・Accelerate visualization in the factory
・Acceleration of digital twin in the factory

     

Business category: Semiconductor manufacturer
Solution Category: Production process innovation through simulation x AI








Automatic load matching optimization
that can immediately respond to changes in incoming volume.

 

Issues・Objectives

・Excess equipment exists in the production line
・Receiving time is not always on schedule
There is a large variation in the final packing time depending on the operator.

   

Implementation of solutions

・Building a simulation in the warehouse
・Improve the accuracy of the simulation based on measurement data
・Automatically derive optimal parameters for each condition
・Automatic sorting of goods according to the derived parameters

   

Results

・Automate the cargo matching process that has been done by humans
・Immediate response to changing warehouse conditions
・Real-time calculation of optimal cargo matching conditions
・Derives estimated packing time

   

Scalability

・Reduce the number of trucks on standby by optimizing vehicle allocation
・Reduction of waiting time for drivers by reducing waiting time
・Construction of an integrated cargo matching and inspection system    

Business category: Factory Automation
Solution Category: Logistics Innovation through Simulation x AI








Automating the optimal design for each customer.
Successfully expanding sales channels without hiring more staff.

 

Issues・Objectives

・In order to extract the best performance from a product, it is necessary to find the optimal solution from among multiple combinations of parameters.
・The optimal solution differs depending on the operating environment of each customer.
・The optimal solution is provided to the customer after several days of adjustment by skilled workers.
・Unable to expand sales channels in response to increased demand

   

Implementation of solutions

・Create a simulation model of the product behavior
Derive the optimal solution for each combination of parameters
with high speed and high accuracy

   

Results

・Automatically set the optimal combination of parameters at high speed and high accuracy
・Succeeded in expanding sales channels without increasing human resources.

   

Scalability

・Automatically performs the calibration work that used to be done by humans・
Automatic adjustment when the customer's operating environment changes

     

Business category: Manufacturer of information-related equipment and precision instruments
Solution Category: Design process innovation through simulation x AI




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